Showing posts with label installation. Show all posts
Showing posts with label installation. Show all posts

Wednesday, May 30, 2012

Kitchen Remodel Nightmare!

Recently we heard news about a retired couple who had an unexpected problem when trying to remodel their kitchen. They ended up having to pay for their countertops twice due to the negligence of another company! The video peaked our curiosity so we did some research on how to prevent kitchen remodeling problems from happening to you.

One way to prevent kitchen remodel problems is to hire a kitchen designer or visit your local kitchen design center. You might think that hiring a kitchen designer would be expensive, but it will be more cost effective in the long run. They are experienced and knowledgeable. They will plan a schedule for your kitchen remodel and stick with it, saving you time. They will save you money as well because they will be able to avoid the damages you might encounter on your own. Kitchen designers are skilled professionals and they know what types of questions to ask in regards to making your dream a reality. They might even give you ideas that you haven’t thought about before. They are also familiar with the certified suppliers and installers in your area.

Designers will help you avoid the problems you might sustain while looking for an installer yourself. We have referenced an article below that will explain what types of questions should be answered before the countertop installer is hired and if you’re remodeling yourself, how you can go about answering these questions. These questions include “Is the installer experienced, have you had a chance to see some of his work, is the installer easy to deal with, does the installer have the appropriate insurance and contractor’s license, will the job be finished in a timely manner, and are the labor and materials covered under warranty?”

Your neighborhood kitchen or home design center can help you choose the color of your countertops or cabinets. After they help you, they can give you a list of insured installers in your area. You can find installers in your phone book or internet directory as well. After you find an installer make sure to interview them even if you already have reviews from friends or family members. During the interview you can ask for referrals from previous clients that the installer has worked for. If you can talk to those clients/homeowners, you can ask them how the installer was to work with. If you don’t receive all positive feedback, you should consider the possibility of continuing the search for a different installer or further researching the feedback you receive.

http://www.countertop.com/articles/wiarticle.aspx?aid=7

Tuesday, August 2, 2011

VIDEO: How to install Freedom Countertop Brackets for an Invisible Countertop Support




www.federalbrace.com
- In this video, Scott Toal and Broc Siefert of Federal Brace take us through the installation of the Freedom Invisible Countertop Support Bracket.

This video walks us through the features that make the Freedom an excellent selection when a countertop with invisible support is desired. Broc and Scott show us how simple and easy it is to properly route out the channels in your support structure and install your invisible countertop support bracket.

For further information on countertop brackets and the invisible Liberty Support Plates, please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Thursday, June 30, 2011

VIDEO: How to Install the Liberty Countertop Plate for an Invisible Countertop Support

Liberty Installation Video




www.federalbrace.com - In this video, Scott Toal and Broc Siefert of Federal Brace take us through the installation of the Liberty Invisible Countertop Support Plates.

This video walks us through the features that make the Liberty an excellent selection when a countertop with invisible support is desired. Broc and Scott show us how simple and easy it is to properly route out the channels in your support structure and install your invisible countertop support plates.

For further information on countertop brackets and the invisible Liberty Support Plates, please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Thursday, May 26, 2011

How To Change Out Your Corbels

At Federal Brace we believe in presenting solutions to problems faced in common countertop support applications. In this blog we will discuss the issues faced when attempting to replace wooden corbels with metal supports. So if you want to change out your wood corbels for decorative steel brackets we’re going to tell you how to do that successfully. Before getting into any corbel change out you will want to take the time to investigate your countertop. Make sure you are removing decorative pieces only. In Load-bearing installations the supporting brackets must be attached to solidly fixed material that is capable of holding the weight of the bracket and countertop. When replacing wooden brackets that are in a load bearing application you will want to remove them individually and replace immediately with the metal countertop supports.

The tools that you will need include a Cordless drill, a pry bar, a flat and heavy scraping blade and a reciprocating saw. First things first, you need to remove all the bolts, nails and/or screws used to fix the decorative corbel to your support structure. Look for small patches of mismatched grain. This will help you identify any wood plugs used in the fascia. Also, examine the inside of the cabinet or back wall for screws and washers. If your corbel happens to be secured to the support structure with fasteners screwed in from the cabinet or backside of the support structure this will make your corbel removing easier.

Once you have removed all metal fasteners and exterior “trim” pieces, you can take a pry bar or scraper and gently pry the corbel away from the support structure surface. Use the scraper to loosen any glued areas. In some cases you might have to use a saw for hard to remove corbels. Wood corbels have Keyholes that slide over bolts that are attached to the support structure. In instances where the countertop will not be removed but you want to replace the corbel a saw is likely needed to cut the bolts. You apply layers of painter’s tape on both sides of the corbel in order to protect the fascia next to the corbel. Once you have covered the area around the corbel you will need to get a saw blade behind it. Use a reciprocal blade to cut any nails or screws, but not the wood. If you only have a hacksaw blade, you can get the blade under the corbel and manually cut the screws. Be careful to not harm the fascia on the load bearing structure.


Once the wood corbel is removed the hard part is over. To install your Federal Brace countertop support brackets you can simply place your brackets in the desired location making sure they are snug against the under counter and over a supporting stud in the support structure. Mark your hole locations and drill a pilot hole for fastening the bracket to the structure. Make sure that your pilot hole is not larger than the fastener used (generally ¼”). You will want to space corbels every 12 to 18 inches if it is a un-gusseted bracket, and every 24 to 30 inches for a Federal Brace gusseted bracket. That is what Federal Brace recommends, which is dependent on not only the gusset but also the load weight of the countertop. The great thing about Federal Brace brackets compared to wood corbels is that you are able to remove the brackets very easily. Putting them on is easy and taking them off is just as easy. Also, there is the stainless steel and steel look of the brackets and the weight carrying nature of these brackets to consider.


If your particular application will require significant weight carrying capacity or there are special features in your countertop application we suggest consultation with a design engineer on site. Always make sure that the support structure of any countertop overhang is substantial and can support the weight of the counter being supported. For more information about the Federal Brace brackets please contact them at sales@FederalBrace.com or call them at 877-353-8899.

Thursday, April 28, 2011

How to Stain a MDF Wood Corbel | Federal Brace




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Cathy Morgan, General Manager at Federal Brace, shows you how to properly stain an Eva Reinforced Corbel. She shows the beauty and craftsmanship of treating your protective casing that attaches to your metal L-Bracket in an easy two-step process. The finished product shows off the beauty of a wood corbel and the polished support of Federal Brace.

For further information on countertop brackets and MDF Corbels, please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Wednesday, April 13, 2011

How to Paint a Bracket Backer™ | Federal Brace




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Cathy Morgan, General Manager at Federal Brace, shows you how to properly paint your Bracket Backer™ or backer board. The beauty and craftsmanship of painting your board to match the color of your sheetrock drywall or other fascia. Backer boards and/or Bracket Backers™ are used in applications to protect sheetrock drywall or other impressionable fascia.

For further information on countertop brackets, corbels, and Bracket Backers™, please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Monday, March 28, 2011

How to Paint Your Steel Bracket | Federal Brace





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Cathy Morgan, General Manager at Federal Brace, shows you how to properly paint your steel bracket. You must have a steel bracket treated to prevent against rusting.

For further information on countertop brackets please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Wednesday, March 2, 2011

Federal Brace How-to Video 4: Raised half-wall with backer board













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In this countertop bracket installation video, Federal Brace VP of sales, DJ Toal, and custom home builder,Trip Lipinski, of Louis and Sons take you through the steps to installing a granite countertop onto a raised half-wall with backer blocks.

This is an excellent illustration of a common countertop support application with the important areas to consider when doing a granite countertop extension with support brackets. The Federal Brace countertop support brackets used in this installation are the popular Brunswick Designer Countertop Supports with the curved gusset.

For further information on the brackets please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Wednesday, February 16, 2011

Federal Brace How-To Video 3: Raised half-wall & backer blocks













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(please give it a few seconds to buffer once you've hit play)

In this countertop bracket installation video, Federal Brace VP of sales, DJ Toal, and custom home builder,Trip Lipinski, of Louis and Sons take you through the steps to installing a granite countertop onto a raised half-wall with backer blocks.

This is an excellent illustration of a common countertop support application with the important areas to consider when doing a granite countertop extension with support brackets. The Federal Brace countertop support brackets used in this installation are the popular Brunswick Designer Countertop Supports with the curved gusset.

For further information on the brackets please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Sunday, December 12, 2010

How to Wall Mount Brackets for A Floating Shelf with Backer Boards













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A quick fun installation of a floating granite shelf using some Brunswick Brackets and backer board. Federal Brace VP of sales, DJ Toal, and Allen Burge take you through the steps using brunswick brackets and backer boards.

This is an excellent illustration of a common granite countertop support application with the important areas to consider when doing a granite countertop extension with support brackets. The Federal Brace countertop support brackets used in this installation are the popular Brunswick Designer Countertop Supports with the curved gusset.

For further information on the brackets please contact Federal Brace at http://www.FederalBrace.com or #877-353-8899

Wednesday, December 8, 2010

How to install Freedom Countertop Supports


Many people will purchase Federal Brace countertop supports because they are looking to limit knee knocking under sitting areas. Today, we are going to review how to install a granite countertop to a knee wall such as a breakfast bar installation.

The Freedom Countertop bracket is a ninety-degree piece of steel without a gusset (the piece that connects the bottom and top of the L-bracket). It is a quarter inch thick up to 12 inches and goes up to .375 inch thick 14X14 – 16X16 and up to a 1/2 inch at 18X18 –20X20.

You want to make sure you have the right number of brackets - you want to have a bracketed support every 12 to 18 inches and no more than four inches of over-hang extending beyond the end of the bracket. Every application is different and we cannot be there to advise an application we cannot see, you want to consult an installer, but some general tips when speaking to the installer are…

In most instances, customers using the Freedom style countertop supports are attaching the brackets directly to the studs and covering with wall board material. You will want to attach the Freedom hidden countertop brackets with lag screw fasteners. You will go from flange to flange making sure the brackets are level. You can use a four-foot level to do this. You can put some paneling on the front of the knee wall to hide the down flange of the brackets. You will clean the brackets and put adhesive on the brackets. When you place the countertop you want to make sure they sit evenly and all the weight is being properly dispersed across the brackets. After an appropriate amount of time for them to dry you can slide over some chairs and you’ll be all set to go.

If you’ re looking to put the supports on top of sheet rock dry wall, you are going to need some kind of backing on the wall, like a backer board. When you position the brackets you want to make sure that the supports are carrying the load not the backer board. You would attach the backer board with several rows of nails going into the stud. A quarter inch lag bolt will then go into the backer board when attaching the brackets themselves.
However, if you want to attach the bracket on the studs on a wall that is finished you will need to recess them into the sheetrock and make sure you connect them directly to the stud using lag screws. Once the wall has been repaired, you can apply granite adhesive to the tops of the brackets – this also goes for when using the Bracket Backers™ as well.

You will clean the brackets and put adhesive on the brackets. Be careful not to let the glue drip off the side when you go to place the granite.

I hope these basics lead to a better understanding of the installation on this popular style of bracket. Thank you very much and have a great day. ~ SK

Wednesday, November 17, 2010

How to spot the differences between Steel and Stainless Steel

When looking to design your kitchen Federal Brace offers two different grades of steel: Cold Rolled Steel and Stainless Steel. I am going to examine the differences and similarities between Cold Rolled Steel & Stainless Steel.

Similarities first - on a molecular level, which I won’t delve into too deeply, the components that make up the two materials are similar but contained in different proportions. We will discuss the effects of the component makeup later. The two types of steel have the similar deflection characteristics under weight (they carry a very similar amount of weight). This is where the similarities end.

Stainless steel is about forty-percent more expensive than cold rolled steel. The additional costs are due to the special processes required to get the non-corrosive nature of the stainless material and the elegant brushed metal finish. Stainless steel comes in a bright- brushed #4 finish, and that is good when you’ re trying to match to kitchen appliances. The good news is that you don’ t have to paint stainless steel because it won’ t corrode. If you are having trouble telling the differences between steel and stainless, you can use a magnet, because stainless steel has little magnetic attraction.

The cold rolled steel is raw and will rust if not treated properly. For large orders, we can powder coat paint steel, which basically means that we apply an electric charge to the bracket, and then spray on powder paint that adheres to the surface of the metal (I will likely do a wet paint vs. powder coat paint comparison in the future – so check back often). When you purchase the steel you’re purchasing it because of the versatile look it can give you. “ The reason we provide steel is that designers want a color that goes with their décor,” says Sales Manager, Broc Seifert, “ Some of the designers like to give our brackets a clear coating to give it a post-industrial feel. I can see it going well with a concrete countertop where everything is contemporary.”

When you receive your cold rolled steel brackets, machine oil or other surface protection coatings may be applied to the bracket. The brackets are laser cut, and the machine oil is attracted to the metal when they are being made. One benefit of the machine oil is that it will preserve the bracket during shipping. Use hot soapy water to wash off the oil before you finish them for installation. You will need to take care that the brackets are completely dry. Any moisture that remains on the brackets, including in the welds, will cause rust spots. The final step is to put a finishing coat of primer, paint or acrylic on the now clean bracket as soon as possible after washing to prevent rust from forming.

Bottom line is whatever you are looking for you must be careful to treat your brackets properly. If you have stainless steel they require limited maintenance, but cost a little bit more. If you have purchased raw steel brackets you must paint them to prevent corrosion. Be careful not to scratch them during installation.

Thank you for your time. Thanks for joining me at the Federal Brace How To Blog. Have a great day! ~ SK

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Wednesday, November 3, 2010

How to spot the differences between Lumber and Bracket Backers™

NOVEMBER 3, 2010 – CHARLOTTE, NC – Today I am comparing Federal Brace's Bracket Backer versus everyday soft lumber from a local hardware store or chain store. A Bracket Backer is not a new invention. People have been using backer boards since they started putting anything of significant weight on shelves. Here's the deal, when people are dealing with material such as sheet rock with an elevated bar application or a knee wall bar, the soft wall material cannot have a metal bracket attached to it, even if it is connecting to the stud. The problem is that the weight being carried by the bracket, which is the weight of the granite, can push into the sheetrock. This pushing down on the bottom flange can result in an impression in the sheetrock. The sheetrock can be crushed and destroyed.

To prevent flexing or crushing, Federal Brace understands the need to have some kind of barrier between the sheet rock and the weight pushing down. So we are introducing our Bracket Backer™. The President of Federal Brace, Scott Toal says, "It can be used in a lot of different situations, it doesn’t have to be used in a high-capacity setting. If someone wants to enhance the look of their bracket, the Bracket Backer™ offers a trimmed molding look around the bracket."

The main difference between the Bracket Backer™ and a standard piece of lumber is the appearance. The finished piece of lumber will have straight edges. You don’ t have to finish off the edges of the Bracket Backer™. You could go out and get molding, but it’ s not designed to hold the capacity of a granite countertop. As a finished unit the customer only has to cut down one end of the Bracket Backer™ to meet the height requirement of the installation application. The Backer is primed, ready to be painted and installed. You cut it down, paint it and you can put up your brackets.

The material used in Bracket Backers™ is mostly recycled material so it is environmentally green, and it is a medium density fiberboard which means it will be stronger than a soft piece of lumber. The Bracket Backers™ is not a suitable solution where a stained finish is required. With the Bracket Backers™ you will not find any kind of knots or imperfections. The surface should be straight leveled and ready to go since it is manufactured.

In the end both the standard lumber and the Bracket Backer™ have their positive sides, but the Bracket Backer™ is environmentally friendly, has the look you want in a countertop installation and is specifically designed for kitchen countertops.

That’s all for now! Have a good one! ~ SK

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Friday, September 10, 2010

How to Not Settle For Less

This blog is copied directly from a customers email to Federal Brace. All comments and wording is directly from the customer. We have omitted the name for privacy purposes and the name of a large box store because we are nice. However, the content of the email is priceless and truly shows how as a consumer you do not have to settle for less...

" Here are some images of our new brackets. Please let me know if they are usable-if not I will give it another shot!

The first two images (943, 944) were taken right after we had our counter tops installed. I told the "designers" at the [LARGE BOX STORE] design desk what I was looking for - metal brackets that would hold up the granite counter top. I did not want the generic wood corbels that came with the install. They (not very kindly) told me to go look in the shelving section of the store. While the cheap brackets I found at [LARGE BOX STORE] were not exactly what I was looking for, I figured for the inexpensive price, I could live with them.

As soon as the granite installer mounted them he came to find me to show me how he had to brace up the counter top - the cheap brackets that I had purchased from the shelving section of [LARGE BOX STORE] would not hold up the granite.




I immediately got onto your website (http://www.federalbrace.com/) and ordered the brackets that are pictured in images 396 and 399. As you can see they look beautiful and have given me the unique look I was originally looking for. They were certainly more expensive than the cheap brackets from [LARGE BOX STORE], but I am confident that they will do the job they were designed to do, and they will look great while they do it."



We love this! Helping people create just the look they want with the support they need. Pictured above is the Angeln Countertop Support Bracket installed in the customer's beautiful home. Thank you some much for sharing. It has made our day.

To view the Angeln Countertop Bracket product page CLICK HERE